Oil layer rust preventatives are still very popular to prevent corrosion, but it is still rare to find VCI rust preventive additives in most formulations. The main reason for their popularity is that they are usually affordable, easy to apply, they tend to require less surface preparation (in many cases they clean and protect at the same time), are finger print corrosion resistant and they've been along for a very long time. The ongoing trend is to try and replace classic mineral/solvent based formulations for renewable oil based formulations (canola oil and soybean oil mainly). Within the RP Oil range we have available, not only products that work through moisture or water displacement, but also some formulations that work by forming an emulsion or sometimes a gel with moisture. These type of products are more effective in the long term specially to avoid corrosion in porous metals such as cast iron. The most common type of criteria to determine the most suitable RP Oil are: protection time, type of metals that need protection, particle size (avoiding filter clogging), how much vapor phase protection is required, environmetal concerns, suitability of the product to provide protection in working or idle machinery, food grade requirements and others. No matter the application, we will always have the most cost effective product that covers all the requirements set forth by our customers.
VCI Oil Based Concentrate Anti Rust Additive
VpCI®-329 is a vapor rust inhibiting concentrate for use with lubricating and preservation oils. Provides excellent protection in sheltered outdoor/indoor conditions. VpCI®-329 protects in two ways by offering a tenacious film, which clings to the metal surfaces, as well as vapor phase inhibitors into the air above the oil. The vapors condense and form a protective barrier on metal surfaces that are not in contact with the oil. This combination allows complete protection to internal system parts. It's compatible with mineral oils and PAO based oils. It is an excellent option to prevent rust inside gearboxes that are stored idle for a long period of time. Conforms to MIL-P-46002B, MIL-I-85062, MIL-C-16173D (Grade 3).
Appearance | Opaque Tan Color |
Film Type | Oily |
Flash Point | 164 °C (326 °F) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 0.91 g/cm3 (7.6 lbs/gal) |
Pour Point | -37 °C (-35 °F) |
Salt Spray (ASTM B117) | 100 hrs |
Humidity (ASTM D1748) | 600+ hrs |
Packaging
VpCI®-329 is packaged in 5 gallon (19 liter) plastic pails, 55 gallon
(208 liter) metal drums, totes, and bulk. The product should be
sealed before storage. Agitate before each use
VCI Oil Based Ready To Use Rust Preventative
VpCI®-329 D is a ready-to-use oil-based rust preventive. VpCI®-
329 D provides excellent protection to metals in indoor and
outdoor sheltered conditions. VpCI®-329 D protects in two unique
ways. First, oil-soluble corrosion inhibitors offer a tenacious
film which clings to metal surfaces, providing excellent contact
corrosion protection. In addition to this film barrier, VpCI®-329 D
releases vapor phase corrosion inhibitors into the air that attach
electrochemically to the metal surface.
VpCI®-329 D is great for protecting metal parts that require a light
coat of oil rust preventive for further processing and shipment..
Appearance | Hazy to opaque yellow to tan liquid |
Film Type | Oily |
Flash Point | 295ºF (146ºC) |
Removal Methods | Petroleum solvents/Alkaline cleaners (VCI-410 series) |
Density | 7.4-7.6 lb/gal (0.89-0.91kg/l) |
Coverage | 960-1450 ft2/gal (24-36 m2/l) |
Non-Volatile Content | 87-97% |
Humidity (ASTM D1748) | 400+ hrs |
Packaging
VpCI®-329 D is packaged in 5 gallon (19 liter) plastic pails, 55 gallon
(208 liter) metal drums, totes, and bulk. The product should be
sealed before storage. Agitate before each use.
Low viscosity penetrating oil with high corrosión protection capabilities
Cortec VpCI® Super Penetrant offers a deep penetrating formulation based on mineral oils that loosens frozen parts from locked in rust. Its deep penetrating capabilities allow the user to go through as much as 1/2 inch of rust in 30 minutes. VpCI Super Penetrant can be applied by a variety of convenient methods to meet any application needs including brush, hand pump spray, aerosol, and spray gun.
Appearance | Clear amber liquid |
Film Type | Oily |
Flash Point | 170°F (77°C) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 6.8-7.0 lb/gal (0.82-0.84 kg/l) |
Non-volatile Content | 30-40% |
Water Displacing per MIL-C-83933 | Pass |
Packaging
VpCI® Super Penetrant is packaged in 5 gallon (19 liter) pails,
55 gallon (208 liter) metal drums, liquid totes, and bulk.
It is
also available in aerosol form net weight 5.25oz (148.84g). The
product should be stored sealed. Agitate before each use.
Low viscosity food grade penetrating oil with high corrosión protection capabilities
CorrLube Food Grade Penetrant is a light penetrating mineral
oil that contains only NSF H-1 approved
ingredients. CorrLube Food Grade Penetrant is a
deep penetrating formulation which attacks rust to
free the frozen parts. This product has a very low
surface tension on the water-oil-metal-air interfaces,
which provides complete surface coverage and water
displacement.
Appearance | Clear colorless to slightly yellow liquid |
Film Type | Oily |
Flash Point | 360°F (182°C) |
Density | 6.9-7.1 lbs/gal (0.82-0.85 kg/l) |
Non-volatile Content | 95-100 |
ASTM D-1748 (Humidity Chamber) | 190 hs |
Pour Point (ASTM D-97) | -20°F (-29°C) |
Packaging
CorrLube Food Grade Penetrant is available in 5 gallon (19 liter) pails, 55 gallon (208 liter) metal drums,
liquid totes, and bulk.
VCI Oil-based Rust Preventive Concentrate For Hydraulic Systems Oils
VpCI®-322 oil-based concentrate additive that provides corrosion protection
to lubricating or hydraulic oils. VpCI®-322 provides excellent
protection in indoor or open air conditions. First, oil-soluble
corrosion inhibitors offer a tenacious film which clings to metal
surfaces, giving excellent contact corrosion protection. In addition
to this film barrier, VpCI®-322 releases Vapor phase Corrosion
Inhibitors (VpCI®) into the air above the oil. These VpCIs attach to
metal surfaces for additional protection against rust.
Appearance | Dark amber viscous liquid |
Film Type | Oily |
Flash Point | >212ºF (>100ºC) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 7.4-7.6 lb/gal (0.89-0.91 kg/l) |
Non-volatile Content | 90-99.5% |
Pour Point | -13ºF (-25ºC) |
Coverage | 1260-1370 ft2/gal (31-34 m2/l) |
Packaging
VpCI®-322 is packaged in 5 gallon (19 liter) pails, 55 gallon (208 liter) drums, liquid totes, and bulk. The product should be sealed
before storage. The shelf life of VpCI®-322 is up to 24 months.
Corrosion inhibitor oil additive for hydraulic oil and gearbox assemblies
VpCI®-326 is a corrosion inhibitor oil additive for hydraulic systems oil and
gearbox assemblies. It performs effectively under adverse conditions
and in the presence of such corrosive species as chlorides, sulfur
compounds, or hydrogen sulfide. VpCI®-326 contains no hazardous
chromates, nitrites, or phosphate inhibitors.
VpCI®-326 utilizes the finest paraffinic petroleum distillates as
carriers. VpCI®-326 possesses an exceedingly high flash point,
enhancing in-plant safety when compared to common oil
protectants.
Appearance | Clear Yellow Color |
Film Type | Oily |
Flash Point | 138 °C (280 °F) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 0.88 g/cm3 (7.4 lbs/gal) |
Viscosity | 19.2 cSt |
Pour Point | -36 °C (-33 °F) |
Total Acid Number (ASTM D974) | 52.2 mg KOH/g |
Packaging
VpCI®-326 is available in 32 oz. (0.92L) containers, 5 gallon (19 liter) pails, 55 gallon (208 liter) metal drums, liquid totes, and bulk.
Outdoors Protection Oil Based Rust Preventing Temporary Coating
VpCI®-369 is an oil-based
temporary rust preventive coating that
provides protection in outdoor
applications. Provides multimetal protection. Can be
matched to some custom colors. Ideal to protect large steel cables in highly corrosive and marine environments. Powerful oil based rust and corrosion inhibitor with high solids content for long term protection.
Commercial equivalent to MIL
– PRF – 16173E (Grades 2), NSN
8030-00-244-1295, 244-1297,
244-1298, 01-149-1731.
Appearance | Viscous light brown liquid |
Film Type | Oily |
Flash Point | 248 °F (120 °C) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 0.9-1 g/cm3 (7.5-8.4 lbs/gal) |
Solids Volume | 99.2% |
Salt Spray (ASTM B117) | 500 hrs |
Humidity (ASTM D1748) | 4000 hrs |
Spread rate | 1588 sq.ft/gal @ 1.0 mils DFT (38.9 sq.m/L @ 25 μm) |
Packaging
VpCI®-369 is available in 5 gallon (19 liter) pails, 55 gallon (208 liter) metal drums, liquid totes, and bulk.
Canola Oil Based Rust Preventing Temporary Coating | Vegetable Oil Based Rust Preventive
EcoLine® 3690 is a biobased (vegetable oil based) ready to use temporary corrosion protection coating designed for severe marine and high humidity conditions that is biodegradable. Based on canola oil, EcoLine® 3690 contains 72% USDA certified biobased content and is part of the USDA BioPreferred® Program – Mandatory Federal Purchasing Initiative. EcoLine® 3690 provides multimetal (ferrous and non-ferrous metal protection) corrosion protection and is temperature stable to 180 °F (82 °C). It leaves behind an oily protective film that does not dry.
Appearance | Viscous light brown liquid |
Film Type | Oily |
Flash Point | 482 °F (250 °C) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 7.8 lbs/gal (0.94 kg/L) |
Solids Volume | 95% - 100% |
Salt Spray (ASTM B117) | 500 hrs |
Humidity (ASTM D1748) | 2000 hrs |
Packaging
EcoLine® 3690 is available in 5
gallon (19 liter) pails, 55 gallon
(208 liter) metal drums, liquid
totes, and bulk.
VCI Rust preventive Oil Additive Package To Protect During Operation
M-529 is an oil-based package of corrosion inhibitors for lubricating engine oils.
M-529 provides excellent corrosion protection during operating conditions
and intermittent operation specially on gearboxes and combustion engines.
M-529/M-529 L are very effective for mineral and synthetic based engine oils and gearbox oils:
napthenic, iso-paraffinic, PAOs, etc.
M-529 L additionally contains an EP lubricity package and is recommended
for lubriciating oil when EP lubricity is needed, such as gears or transmissions.
Appearance | Dark Amber Color |
Film Type | Oily |
Flash Point | 197 °C (386 °F) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 0.92 g/cm3 (7.7 lbs/gal) |
Viscosity (ASTM D92) | 185 cSt @ 40°C |
Viscosity Index | 93 |
Total Acid Number (ASTM D974) | 31.3 mg KOH/g |
Pour Point | -29 °C (-20 °F) |
Packaging
M-529 is available in 5 gallon (19 liter) plastic pails, 55 gallon
(208 liter) metal drums, liquid totes, and bulk. M-529 should be
sealed before storage. The shelf life is up to 24 months.
NSF HX-1 Rust Preventive Additive for Food Grade Lubricants
M-533 FG is a premium rust inhibitor for petroleum and
synthetic lubricants, greases, and rust preventative fluids.
It provides excellent demulsibility, filterability and
is compatible with a wide range of additives and base
stocks. Being NSF HX-1 certified, M-533 FG is permitted
for use in food plants where incidental contact with food
is expected as a suitable additive.
M-533 FG is designed for formulating food grade lubricants
that require rust protection, demulsibility, filterability, and
water resistance at low treat levels. Although it is approved
for use up to 10% if required, M-533 FG passes the ASTM
D 665B* rust test in white mineral oil and PAO base oils at 0.10-0.20% additive level.
Appearance | Clear brown viscous liquid |
Film Type | Oily |
Flash Point | N A |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 7.5-7.7 lb/gal (0.90-0.92 kg/l) |
pH | 7-8 (1% IPA/Water) |
ASTM D 1748 Corrosion Protection in Humidity Cabinet | 2400+ hrs |
Typical Dosage | 0.1% to 3% |
Packaging
M-533 FG is available in 5 gallon (19 liter) plastic pails, 55
gallon (208 liter) metal drums, liquid totes, and bulk.
M-533 FG should be sealed before storage.
Ashless Corrosion Inhibitor Oil Additive
M-531 T is an oil-based package of ashless corrosion inhibitors additive
that can be mixed into petroleum and synthetic lubricants in
turbine systems during lay-up. Using M-531 T in turbine oil or
other industrial lubricant applications that require ashless oils
protects systems from the rust that could otherwise lead to failure
of equipment components. Corrosion inhibitors in M-531 T
protect metal surfaces with which they are in direct contact and
also release molecules in the vapor phase. These Vapor phase
Corrosion Inhibitors form a protective molecular layer on metal
surfaces above the fluid level, allowing economical and efficient
rust protection at a low dose.
Appearance | Amber Color |
Film Type | Oily |
Flash Point | 126 °C (259 °F) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
Density | 7.8 lb/gal (0.94 kg/l) |
Viscosity (ISO3119) | 212 cSt @40°C |
Total Acid Number (ASTM D664) | 53 mg KOH/g |
Typical Dosage | 2% by weight in wet lay-up, or 1 oz./ft3(1 L/ m3) for dry lay-up. |
Packaging
M-531 T is available in 5 gallon (19 liter) plastic pails and 55 gallon
(208 liter) metal drums.
M-531T should be sealed before storage.
Biodegradable Extreme
Lubricant Penetrant
EcoLine® ELP (Extreme
Lubricant Penetrant) is a high
performance biodegradable
soy-based lubricant and
penetrant for general purpose
use. It is formulated from
natural seed oils and select
additives that offer lubricity
and performance superior to
conventional lubricants. Its
excellent performance, biobased
nature, and low environmental
impact make EcoLine® ELP
a highly desirable option for
environmentally conscious
industries
EcoLine® ELP can be used on
all types of metal for multiple
purposes around the shop, plant,
or home. Whether lubricating
moving parts, loosening rusty
bolts, or cooling/lubricating
basic metal cutting operations,
EcoLine® ELP serves as an
excellent all-purpose lubricant
for general maintenance needs.
Appearance | Light Yellow |
Film Type | Oily |
Flash Point | 590 °F (310 °C) |
Removal Methods | Alkaline cleaners and solvents (VpCI-416/VpCI-419) |
4-Ball Wear (ASTM D 4172) | 0.45mm |
4-Ball Weld (ASTM D 2783) | Weld point 2500N |
ASTM D 1748 Corrosion Protection in Humidity Cabinet | 3000+ hrs |
Pour Point | -4 °F (-20 °C) |
Packaging
Available in 13 oz. (371 g)
aerosols, EcoAir® cans, 5 gallon
(19 liter) pails, 55 gallon (208
liter) drums, liquid totes, and
bulk.
Cortec® Logo is registered trademark of Cortec® Corporation. VpCI®, MCI®, EcoClean®, EcoAir®, BioCorr®, Boiler Lizard®, BioCorr® and Ecoline® are registered trademark of Cortec® Corporation